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P Series DLC Vacuum Coating Machine

product & project

The Naxau P-Series PVD Vacuum Deposition Systems are designed on the Naxau SPARK platform, which features the key technologies of CVC (Continuously Variable Cathode) and UFC (Ultra Fine Cathode) arc cathodes.
Highly flexible and one of the most reliable production outputs in the industry. Multiple plasma technologies can be compounded on one machine.

Based on APC arc technology
SET etching technology
Higher plating rate for multilayer nanocomposite structure coatings

DLC coating, PeCVD Coater, Insulation Coating, Self-lubricating coatings, Black decorative plating

P Standard SeriesDLC Vacuum Coating Equipment

PeCVD – DLC | GLC | ta-C | DLC-x

	P850	P1200	P1600
Effective size of plasma [mm]	D680x850	D680x1200	D800x1600
Load capacity [kg]	500	800	1200
PVD technology	CFS ® , PECVD	CFS ® , PECVD	CFS ® , PECVD
Etching technology	SET®	SET®	SET®
Number of cathodes	4	4	6
Coating time [h]	10-12h	10-12h	10-12h
Coating hardness [hv]	1200-2500	1200-2500	1200-2500
Roughness Ra[um]	<0.05	<0.05	<0.05
Binding force - scratch[N]	>30, >20	>30, >20	>30, >20
Coating type	Cr+W-C:H+a-C:H, Cr+WC-C:H, GLC, Al-Sn-Cu, MoS2, etc.	Cr+W-C:H+a-C:H, Cr+WC-C:H, GLC, Al-Sn-Cu, MoS2	Cr+W-C:H+a-C:H, Cr+WC-C:H, GLC, Al-Sn-Cu, MoS2
Footprint DWH (mm)	4600x2300x2000	4600x2300x2300	4600x2300x2500

P Series DLC Coating Machine leaflet

The configuration of SET plasma enhancement technology facilitates the dissociation of carbon source gases such as C2H2, CH4, etc., and the preparation of low friction coefficient, higher hardness, low a-C:H, a-C:Si DLC coatings and WCC coatings.

Specificities

4 magnetron sputtering cathodes for the preparation of nitride and carbide films
Non-equilibrium closed magnetic field can be configured. High-density, low-energy bombardment ions are used for deposition coating, with good coating density, low columnar crystal structure and low internal stress.
Ion Beam Enhanced PECVD Technology for Carbon Films with Faster Deposition Rates
Vertical loading, more convenient product loading
High Performance UBM Sputtering Sources
Filament argon ion etching source
Turbomolecular pump*2

hardware

PC Intelligent Systems Germany
Touch screen control
Data logging and real-time display of process parameters and flows
Automatic process control
Remote diagnostics and maintenance
Access to digital management systems

Highly customizable DLC membrane system - adjustable parameters

The hardest substance in nature is diamond (sp3 bond), while graphite (sp2 bond) is one of the softest substances.DLC is a diamond-like amorphous carbon substrate mixed with sp3 and sp2 bonds.The more SP3 bonds, the harder the DLC, and the opposite, the softer it is.DLC coatings are usually used for high hardness and self-lubrication, corrosion resistance, insulation, light absorption and other working conditions. In order to realize more diversified functional requirements, doping with other elements such as Si, F, B, W, Ta, etc. can realize various purposes such as super lubrication, high temperature resistance, anti-adhesion and stress reduction.

P Series Sputter Coaterapplication program

Injection Screw - Injection Mold Coating
- Coating ProgramsChromium Nitride | Titanium Mirror Nitride | DLC | Aluminum Titanium
Surface hardness: 2000HV Coating thickness: 0.01-0.02mm Abrasion resistance: ★★★★ Corrosion resistance: ★★★★★ Anti-sticking ability: ★★★★ Applicable working conditions: high speed, high pressure, sticky material; for transparent optical products, all kinds of lenses, light guide plate, etc.; commonly used plastics for optical products: PMMA, PC, COC, COP, CR-39 and so on;reflect sth.
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Non-precious metal coating for fuel cell bipolar plates
- Industry ApplicationsHydrogen Energy | Hydrogen Storage | Bipolar Plates | Precious Metal Substitution
NanoShield's bipolar plate protective coating, which has entered the pilot stage, is already better than the industry average in terms of corrosion potential and ICR: Interface Resistance. The second generation of NanoShield's hydrogen fuel cell coatings are still doped non-precious metal PVD coatings. We have deep cooperation with universities to maintain the industry's top level. Customized ion source and sink for fuel cell...
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DLC diamond-like coatings
- Coating ProgramsDLC | ta-C Ultra Hard | WcC | Super Lubrication | Wear Resistant Decorative Plating
DLC nanocoatings are usually categorized by the ratio of sp3 to sp2 bonds and hydrogen content. Diamond is sp3 bonded and graphite is sp2. the hardness of the coating usually increases as the sp3 ratio increases. dLC coatings are sub-stable materials, and heating induces amorphous recrystallization and phase change towards sp2 graphite. DLC self-lubricating hard coatingsDLC Wear Resistant Decorative Plating ...
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Plastic molds
- Industry Applications Stamping Mold | Plastic Molds | Die Casting Molds | Stretch Molds
● Most of the plastic injection molded products are appearance parts, which have the most stringent requirements on the surface quality of the products, and any problems and defects on the surface of the molds will be completely reflected on the injection molded products. ● Plastic molds not only have the problem of insufficient surface hardness such as surface scratches and abrasion, but also have the problem of corrosion at the same time. Most of the wear-resistant coatings on the market are not corrosion-resistant. ● Plastic molds often have a variety of surface...
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Dual-etching technology for dramatically improved bonding::

Based on more than 20 years of continuous operation and improvement, Naxau has developed a plasma etching technology SET and CET. Proper etching of the tool surface to achieve a clean and revitalized interface prior to coating is critical to a successful coating result. Etching requires the removal of surface contaminants such as metal oxides, water vapor, micro-oils and sweat debris. Etching also reactivates the surface and opens up molecular chains to induce ionic bonding during the coating process.

turnkey project

One-stop shop for vacuum coating equipment, coating process, peripheral production equipment suggestions, personnel training, plant planning, and other complete coating plant mass production program.

Personnel trainingMake it available to customers; or technical engineers on board

joint ventureMultiple equipment purchase options, such as leasing, joint ventures, etc.

Naxau vacuum coating equipment is one of the industry's most reliable production outputs. Multiple plasma deposition technologies can be compounded on a single machine.

flexible productionDLC, ta-C carbon film, metal sputtering, equipment size, number of chambers, component configuration, furnace loading customization

Carbon film with adjustable film system parametersFrom ultra-soft GLC, to ultra-hard ta-C, as well as ultra-lubricious, abrasion-resistant, temperature-resistant, and thickened; the P-Series allows for the deposition of highly customized film systems.