{"id":790,"date":"2020-04-14T18:01:38","date_gmt":"2020-04-14T10:01:38","guid":{"rendered":"http:\/\/localhost\/theme20\/?p=790"},"modified":"2023-12-13T16:58:47","modified_gmt":"2023-12-13T08:58:47","slug":"cutting-tools-vacuum-coating","status":"publish","type":"post","link":"https:\/\/www.naxauam.com\/en\/cutting-tools-vacuum-coating\/","title":{"rendered":"Cutting tool coatings"},"content":{"rendered":"<div class=\"wp-block-themepark-block-themepark-product-head content_pro bing undefined\" style=\"background-color:#ffffff;margin-bottom:50px;\"><div class=\"tab_pic\" style=\"width:47%\"><div class=\"left_post_pic\"><a class=\"swipebox\" href=\"https:\/\/www.naxauam.com\/wp-content\/uploads\/2021\/07\/\u7eb3\u72ee\u5e38\u7528\u94e3\u5200\u6d82\u5c42.jpg\"><img decoding=\"async\" class=\"lazy lazyload\" data-src=\"https:\/\/www.naxauam.com\/wp-content\/uploads\/2021\/07\/\u7eb3\u72ee\u5e38\u7528\u94e3\u5200\u6d82\u5c42.jpg\" src=\"https:\/\/www.naxauam.com\/wp-content\/themes\/smartenterprise\/images\/loading.png\" alt=\"Nash common milling cutter coating cutting tool coating\"\/><\/a><\/div><\/div><div class=\"ds\" style=\"width:48%\">\n<div class=\"wp-block-column\"><header class=\"post_title_head\" ><div class=\"title\"><h1 class=\"h1title\" >The main challenges of modern cutting tools<\/h1><span class=\"stitle\" style=\"color:#000000;font-size:18px;\">\nThe application of high-performance materials is gradually increasing, and the machining is more difficult. The materials have higher hardness, tensile strength, viscosity, low thermal conductivity, hardened layers, etc. Typical difficult-to-machine materials include precipitation-hardened stainless steel, titanium alloys, high-temperature alloys, and so on.\nHigh efficiency and environmental protection have become the main demands of cutting processing. High-speed cutting, dry cutting and other methods are being widely used.\nHigher precision is required, and the long-term stability of the tooling system is more important.<span><\/div><\/header><ul class=\"csbox_pt\"  ><li style=\"border-bottom:1px solid #666666;\"><span style=\"font-size:14px;color:#666666;width:125px;\">Type of tool<\/span><span style=\"color:#666666;\">3C milling cutters, micro drills, steel plate drills, taps, roll insert cutters, broaches, die cutters, etc.<\/span><\/li><li style=\"border-bottom:1px solid #666666;\"><span style=\"font-size:14px;color:#666666;width:125px;\"><\/span><span style=\"color:#666666;\"><\/span><\/li><\/ul><div class=\"tagbox\"><a target=\"_blank\" id=\"tagss\" href=\"https:\/\/www.naxauam.com\/en\/tag\/pvd%e6%b6%82%e5%b1%82\">PVD coating<\/a><a target=\"_blank\" id=\"tagss\" href=\"https:\/\/www.naxauam.com\/en\/tag\/%e5%88%80%e5%85%b7%e6%b6%82%e5%b1%82\">Cutter Coating<\/a><a target=\"_blank\" id=\"tagss\" href=\"https:\/\/www.naxauam.com\/en\/tag\/%e6%95%b0%e6%8e%a7%e5%88%80%e7%89%87%e6%b6%82%e5%b1%82\">CNC Blade Coating<\/a><\/div>\n\n\n<p><\/p>\n<\/div>\n<\/div><\/div>\n\n\n\n<p>Advantages of Naxau Coatings on Cutting Tools<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>In response to the challenges of modern cutting tools, Naxi has developed the unique ShRL four-layer tool coating system. The four layers are, in order, a stress-absorbing S-film closest to the substrate, a second layer of high hardness wear-resistant H-film, a third layer of high temperature-resistant R-film, and a top layer of low coefficient of friction L-film.<\/li>\n\n\n\n<li>PVD nano-coatings have super high hardness, but most of the manufacturers' coatings are too hard and chipped off at the edge as soon as they start cutting. The R&amp;D engineers of NanoLion Coatings designed a stress absorbing S film under the thick high hardness h film, which dramatically increases the stability of the hard film and makes the tool life 2 to 5 times higher, which is an innovation in the coating industry. There is no micro-chipping of the hard coating on the cutting edge, and the surface of the cut product is much brighter, which meets the requirements of high-precision cutting.<\/li>\n\n\n\n<li>In response to the large number of temperature problems associated with high speed and dry cutting, NanoShield Coatings has designed a high-temperature-resistant R-film on top of a high-hardness h-film, so that the heat of cutting is repelled as much as possible from the tool, and most of the heat is carried away by the chips.<\/li>\n\n\n\n<li>A low friction coefficient L-film needs to be designed for the material to be processed, and different L-films need to be designed for different viscous materials such as stainless steel, titanium alloy, high temperature alloy, and so on.<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">Coating of turning inserts<\/h3>\n\n\n\n<p>Depending on the specific shape of the insert, the machine parameters (process, speed, etc.), the material to be machined (heat treatment process, hardness, etc.), different PVD insert coatings are recommended.<\/p>\n\n\n\n<p>For end customers, batch processing materials are fixed, you can choose stainless steel, high temperature alloys and other specialized blade coating. For distributors who need to prepare stock, they can consider general-purpose coatings to cope with the needs of different processing materials.<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table><tbody><tr><th>Coating Name<\/th><th>color<\/th><th>Coating hardness (HV)<\/th><th>Antioxidant temperature \u2103<\/th><th>coefficient of friction<\/th><th>Coating thickness \u03bcm<\/th><th>Application Recommendations<\/th><\/tr><tr><td>Composite TiN<\/td><td>golden yellow<\/td><td>2000<\/td><td>500<\/td><td>0.25<\/td><td>2-3<\/td><td>General-purpose steel processing; better adhesion resistance<\/td><\/tr><tr><td>TX-S<\/td><td>golden yellow<\/td><td>3500<\/td><td>800<\/td><td>0.25<\/td><td>4-6<\/td><td>General steel, cast iron, stainless steel universal coating<\/td><\/tr><tr><td>AML<\/td><td>Purplish black<\/td><td>3300<\/td><td>800<\/td><td>0.3<\/td><td>3-4<\/td><td>General steel processing<\/td><\/tr><tr><td>AMR<\/td><td>Bronze color<\/td><td>4200<\/td><td>1000<\/td><td>0.3<\/td><td>2-3<\/td><td>For stainless steel, high hardness materials; wear-resistant and high temperature resistant<\/td><\/tr><tr><td>AMT<\/td><td>grizzly<\/td><td>4000<\/td><td>1200<\/td><td>0.3<\/td><td>3-4<\/td><td>For hard-to-machine materials such as high-hardness, nickel-based alloys, etc.<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p>Useful information:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Recommendations for coating applications for Naxau blades are summarized from large data from customer comparison tests. If the tool life is not satisfactory, try changing the substrate and blade type. We also welcome comparative sample tests to continuously improve coating quality.<\/li>\n\n\n\n<li><a href=\"https:\/\/www.naxauam.com\/?page_id=2912\" data-type=\"page\" data-id=\"2912\" target=\"_blank\" rel=\"noreferrer noopener\">Naxau PVD Blade Coating Page Download<\/a><\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<section class=\"wp-block-themepark-block-themepark-area block_layout thempark-block undefined bom20 top20\" id=\"\" style=\"padding-bottom:40px;padding-top:40px;\" data-swiper-parallax=\"-700\"><div class=\"block_layout_in\" style=\"\"><div class=\"post_in_list_head modle_title2\"><h3><span style=\"color:#e21f2f;\" class=\"main-title has-medium-font-size\">PVD Applications<\/span><span style=\"color:#000000;\" class=\"as-title has-medium-font-size\">Commonly used tools<\/span><\/h3><div class=\"title_boout\"><div class=\"title_bo\" style=\"border-bottom:1px solid #ccc;\"><\/div><\/div><font class=\"titletext\" style=\"font-size:14px;\"><span>Cutters &amp; Tools PVD Coating<\/span><\/font><\/div>\n<div class=\"wp-block-column block_layout_in\">\n<section class=\"wp-block-themepark-block-themepark-icon thempark-block themepark_icon_list_out undefined\" id=\"nomo2\" style=\"\"><div class=\"themepark_icon_list_in fullicon\"><div class=\"themepark_icon_lists iconl5 iconls1\" style=\"\"><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Milling cutter coating<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Tap Coating<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Coating of turning inserts<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Twist drill, steel plate drill<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Broach Coating<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Gear saw blades<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Microdiamond Coating<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Aluminum\/copper tool coating<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Medical scalpel coatings<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Coating Doctor Blade Coating<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">3C High Gloss Knife Coating<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Thin blade coatings for razors, etc.<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><a class=\"themepark_icon_box bhclas\"><div class=\"themepark_icon_box_i\"><div class=\"themepark_icon_box_i_out\"><i class=\"fas screwdriver\" style=\"color:#0681c9;font-size:21px;\"><\/i><\/div><b style=\"font-size:20px;color:#666666;\">Kitchen Knife Decorative Plating<\/b><\/div><div class=\"themepark_icon_box_bac\" style=\"background:#ffffff;opacity:0.74;\"><\/div><\/a><\/div><\/div><\/section>\n<\/div>\n<\/div><div class=\"layout_badh\"><\/div><\/section>\n\n\n\n<h2 class=\"wp-block-heading has-text-align-center\" style=\"font-size:24px\">Typical Tool Coating Applications<\/h2>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-accordion thempark-block themepark-accordion active\" style=\"border-top:solid 1px #ccc;border-bottom:solid 1px #ccc;\"><div class=\"themepark-accordion-head\" style=\"color:#333;\"><span><\/span>\u25bc 01 HIPIMS-Prepared TIB2 Coatings for Titanium Alloy Cutting Tools<\/div>\n<div class=\"wp-block-column themepark-accordion-box\">\n<p>Titanium alloy material machining process cutting force, high temperature, resulting in rapid tool wear, machining process time-variant enhancement, although to ensure that the size and form accuracy of the components to meet the design requirements, but the surface of the workpiece will appear machining cutter marks, prismatic damage, surface microcracks, machining hardening, tissue damage and other surface integrity issues.<\/p>\n\n\n\n<p>TiB2 coatings are prepared using Hipims technology, which is characterized by high dissociation rate, high energy, dense prepared coatings, low stress, and less prone to chipping. At the same time TiB2 coating tool surface oxidation produced by the B2O3 liquefied film, play a self-lubricating effect, reduce sticky sticky. With a small amount of wear, it can effectively extend the service life of titanium alloy cutting tools.<\/p>\n\n\n\n<p><a href=\"\/docs\/hipims-tib2\u6d82\u5c42\u5728\u949b\u5408\u91d1\u5207\u524a\u5200\u5177\u4e2d\u5e94\u7528\/\" target=\"_blank\" rel=\"noreferrer noopener\">More ......<\/a><\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-themepark-block-themepark-accordion thempark-block themepark-accordion\" style=\"border-bottom:solid 1px #ccc;\"><div class=\"themepark-accordion-head\" style=\"color:#333;\"><span><\/span>\u25bc 02 Blade Coating for Medium-Speed Dry Cut Roughing with Strong Impact Conditions<\/div>\n<div class=\"wp-block-column themepark-accordion-box\">\n<p>TiB2 coatings are prepared using Hipims technology, which is characterized by high dissociation rate, high energy, dense prepared coatings, low stress, and less prone to chipping. At the same time TiB2 coating tool surface oxidation produced by the B2O3 liquefied film, play a self-lubricating effect, reduce sticky sticky. With a small amount of wear, it can effectively extend the service life of titanium alloy cutting tools.<\/p>\n\n\n\n<p><a href=\"https:\/\/www.coatingrd.com\/category\/pvd-coating\/index.html\" data-type=\"page\" data-id=\"3204\" target=\"_blank\" rel=\"noreferrer noopener\">More ......<\/a><\/p>\n<\/div>\n<\/div>\n\n\n\n<section class=\"wp-block-themepark-block-themepark-area block_layout thempark-block undefined\" id=\"\" style=\"padding-top:50px;\" data-swiper-parallax=\"-700\"><div class=\"block_layout_in clomnsmal\" style=\"max-width:1400px;\">\n<div class=\"wp-block-column\">\n<div class=\"wp-block-columns\">\n<div class=\"wp-block-column\"><\/div>\n\n\n\n<div class=\"wp-block-column\"><\/div>\n<\/div>\n<\/div>\n<\/div><div class=\"layout_badh\"><\/div><\/section>","protected":false},"excerpt":{"rendered":"<p>Advantages of NAGI Coatings on Cutting Tools Turning Insert Coatings Depending on the specific shape of the insert to be machined, the machine parameters (process, speed, etc.), the material to be machined (heat treatment process [...]<\/p>","protected":false},"author":1,"featured_media":2943,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"themepark_post_bcolor":"#f5f5f5","themepark_post_width":"1022px","themepark_post_img":"","themepark_post_img_po":"left","themepark_post_img_re":false,"themepark_post_img_cover":false,"themepark_post_img_fixed":false,"themepark_post_hide_title":true,"themepark_post_main_b":"","themepark_post_main_p":100,"themepark_paddingblock":true,"footnotes":""},"categories":[5],"tags":[32,34,65],"class_list":["post-790","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-applications","tag-pvd","tag-34","tag-65"],"metadata":{"views":["12268"],"catce":["sidebar-widgets4"],"tabs1":["<h2>\u73b0\u4ee3\u5207\u524a\u5200\u5177\u7684\u4e3b\u8981\u6311\u6218<\/h2>\r\n<ul>\r\n 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cellpadding=\"1\">\r\n<tbody>\r\n<tr>\r\n<th>\u6d82\u5c42\u540d\u79f0<\/th>\r\n<th>\u989c\u8272<\/th>\r\n<th>\u6d82\u5c42\u786c\u5ea6\uff08HV\uff09<\/th>\r\n<th>\u6297\u6c27\u5316\u6e29\u5ea6\u2103<\/th>\r\n<th>\u6469\u64e6\u7cfb\u6570<\/th>\r\n<th>\u6d82\u5c42\u539a\u5ea6\u03bcm<\/th>\r\n<th>\u5e94\u7528\u63a8\u8350<\/th>\r\n<\/tr>\r\n<tr>\r\n<td>\u590d\u5408TiN<\/td>\r\n<td>\u91d1\u9ec4<\/td>\r\n<td>2000<\/td>\r\n<td>500<\/td>\r\n<td>0.25<\/td>\r\n<td>2-3<\/td>\r\n<td>\u901a\u7528\u94a2\u4ef6\u52a0\u5de5\uff1b\u6297\u7c98\u9ecf\u6027\u8f83\u597d<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>TX-S<\/td>\r\n<td>\u91d1\u9ec4<\/td>\r\n<td>3500<\/td>\r\n<td>800<\/td>\r\n<td>0.25<\/td>\r\n<td>4-6<\/td>\r\n<td>\u666e\u901a\u94a2\u6750\u3001\u94f8\u94c1\u3001\u4e0d\u9508\u94a2\u901a\u7528\u6d82\u5c42<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>AML<\/td>\r\n<td>\u7d2b\u9ed1\u8272<\/td>\r\n<td>3300<\/td>\r\n<td>800<\/td>\r\n<td>0.3<\/td>\r\n<td>3-4<\/td>\r\n<td>\u4e00\u822c\u94a2\u4ef6\u52a0\u5de5<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>AMR<\/td>\r\n<td>\u53e4\u94dc\u8272<\/td>\r\n<td>4200<\/td>\r\n<td>1000<\/td>\r\n<td>0.3<\/td>\r\n<td>2-3<\/td>\r\n<td>\u9488\u5bf9\u4e0d\u9508\u94a2\u3001\u9ad8\u786c\u6750\u6599\uff1b\u8010\u78e8\u8010\u9ad8\u6e29<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>AMT<\/td>\r\n<td>\u7070\u8272<\/td>\r\n<td>4000<\/td>\r\n<td>1200<\/td>\r\n<td>0.3<\/td>\r\n<td>3-4<\/td>\r\n<td>\u9488\u5bf9\u9ad8\u786c\u3001\u954d\u57fa\u5408\u91d1\u7b49\u96be\u52a0\u5de5\u6750\u6599<\/td>\r\n<\/tr>\r\n<\/tbody>\r\n<\/table>\r\n\u6709\u7528\u4fe1\u606f\uff1a\r\n<ul>\r\n 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